How to Remove AC Compressor Clutch?

Are you struggling with removing your AC compressor clutch? Then, I am here with your ultimate solution. Therefore, I will guide you on how to remove the AC compressor clutch easily. 

There is a misconception about replacing the AC compressor clutch; you must remove the air conditioner’s compressor clutch before replacing the AC key. But you do not need to do this before returning the AC.

In this guideline, you will get to know everything that helps you change the clutch, along with answers to some common questions related to this.

Also you may like 15 Best Portable Air Compressor for your home garage.

There are several excellent ways to remove the AC clutch. Let’s see all of them in detail.

First method

 The first way is to change the fluid, but this is not always perfect.

Second method

The second method is to use a tool called a torque wrench. This type of wrench has two nice bolts that allow you to adjust the clutch tension and loosen it from its mounting bolts.

To do this, you need to check the clutch’s lever. Remove the bolts. There is a bolt-on on each side of the clutch that you need to remove.

Then, you can take out the plate with an AC clutch and replace it with a plug on the bottom for the AC unit. Make sure you have installed an AC unit before installing the plate. Otherwise, your car will not start properly.

Many people get into trouble with the AC compressor clutch. Sometimes AC compressor clutch is the problem. And then it came to mind to change it. You can follow the steps below to change the clutch in the AC compressor.

Step 1:

First, turn off the AC compressor and check the transmission shaft for debris or dirt. It can cause noise. If there is no debris or dirt, remove the transmission shaft from the unit and clean it thoroughly with compressed air.

Step 2:

Carefully remove the cover from the inside. Check carefully for any broken parts like springs.

When damaged parts are found, you should replace them according to the AC compressor manufacturer’s instructions.

Step 3:

Replace all worn or damaged parts like brushes, bearings, Etc. Then, put everything back together using the torque wrench tool.

Step 4:

Turn the AC compressor back on. It will let you know if everything is working correctly. If everything works fine, replace the cap guard again. Restart your AC now!

Step 1

Remove the air conditioner accessory belt with the correct size wrench in your wrench set. Then disconnect the connector on the compressor magnet coil. Next, remove the 6 mm bolt in the center of the AC clutch using a socket of the correct size.

Step 2

Now you pull the clutch. Carefully observe the shaft spacers behind it. These are used to space the clutch properly, so store them in a safe place. Next, remove the shaft snap-ring and slide it off the shaft.

Step 3

Thoroughly clean the shaft and other parts before installation. 

Now insert the new pulley. 

Then engage the snap-ring with the beveled end facing outwards.

Step 4

Now you need to install a spacer on the compressor shaft. After that, install the clutch and fasten the 6mm bolt securely.

Step 5

Be sure to place a feeler gauge between the clutch and pulley to ensure proper clearance. If the clearance is still incorrect, remove the clutch plate and add another spacer.

Step 6

Check the air gap to see if the clutch is engaged correctly. If the air gap or clearance is incorrect, your grip will likely wear out more quickly. Then connect the connector to the electromagnetic coil well.

The AC clutch disengages the compressor when the vehicle’s air conditioner is on or off. 

An electric current from the on/off switch transmits energy to the magnetic coil. It allows the outboard clutch to pull toward the compressor, locking up the pulley and engaging the compressor. 

The clutch is connected to the compressor shaft. If it breaks, it will not move the compressor shaft. You can follow some rules below to solve this problem.

also we have explained 12 Best portable air compressor for cleaning pc You might like to read.

There are some excellent tools available today to remove AC compressor clutches. If you want, you can take their help to avoid trouble.

Below is a brief description of the tools –

 It is currently the most popular tool in the market. 

• Most cars can provide excellent solutions in all situations. 
• POWER BUILT tools are good quality tools.
• It effectively removes the compressor clutch of air conditioners.
• Kit 35 includes a 22-piece tool for removing and installing an AC compressor clutch.

• The tool is specially designed. It is capable of servicing the A/C clutch while the A/C compressor is in the vehicle.
• The device is a versatile kit. This excellent tool helps remove and install A/C clutches on most domestic and import cars with adjustable brass thumbscrews.
• It is a potent tool. The device uses durable and robust carbon steel for a steady and firm hold on the A/C clutch.
• The man of construction the tool is perfect.
• Its body is designed with a carbon steel sheet with a black finish.
• Features a red, non-slip vinyl grip
• You will get adjustable brass thumbscrews with it.

• The tool is capable of covering most vehicles with bolt-on pulleys.
• Also significant is that this tool covers new Chrysler engines with pressure on pulleys that require special pins to hold the housing in place.
• You will find the patented universal PULLEY holder feature.
• The tool includes fan nut wrenches: 22mm, 36mm, 40mm, 50mm, and diesel.
• A durable blow mold case is used to hold this excellent tool.

Removing the AC clutch is a simple task. For this, some mechanical knowledge is required. First, turn the belt in the desired direction and unfasten it.

Next, remove the two screws holding the clutch and pull it out. Then you can go to the clutch plate and remove it by unscrewing the four screws. Finally, clean the area nicely of any debris and reattach the belt.

The AC clutch assembly can wear out over time. As a result, it can cause your air conditioner to malfunction.

It may require replacing the AC clutch. To do this, you must first unplug the unit and carefully disconnect the hose.

Now you need to remove the AC clutch assembly neatly by removing the four side screws. Finally, clean the area around the clutch assembly thoroughly with a dry cloth and replace the body with a new one if necessary.

Check that the screws and hoses are adequately reinstalled before reconnecting the AC unit and turning it on.

Suppose your car’s AC is failing to cool your vehicle correctly, i.e., not working properly. In that case, you may need a new AC compressor or clutch. 

Also, suppose the AC unit is making unusual noises. This is because the unit cannot supply cooling air or is not cooling the vehicle adequately- this is why you should buy a new AC compressor clutch.

So far, I have discussed the correct rules for removing the AC compressor clutch. And, I hope now you know clearly how to remove the AC compressor clutch effortlessly.

 If you follow these rules correctly, you should hopefully have no trouble removing the AC compressor clutch.